Design And Quality Control of Special Dense Mesh Separators

Design and Quality Control of Special Dense Mesh Separators

Introduction
Given their critical role in advanced electrochemical systems and high-precision filtration, special dense mesh separators demand stringent quality control. This article explains design parameters and testing methods deployed by Anping CREMOTIVE Wire mesh products CO., LTD.

Design Parameters

• Mesh Count & Aperture: Define according to particle size or ionic mobility requirements.

• Thickness & Porosity: Balance mechanical strength and permeability for optimal performance.

• Surface Treatment: Select coatings that enhance chemical compatibility and reduce fouling.

Quality Assurance Process

1. Dimensional Verification: Laser micrometry measures wire diameter, mesh count, and overall thickness.

2. Surface Analysis: SEM imaging inspects coating uniformity and pore morphology.

3. Permeability Testing: Flow-through tests under controlled pressure conditions confirm porosity.

4. Mechanical Testing: Tensile strength and elongation tests ensure separator integrity under stress.

Batch Traceability

• Material Lot Tracking: Wire and coating materials traced from supplier to final product.

• Process Records: Weave tension, environmental conditions, and thermal cycle logs maintained for each batch.

• Inspection Reports: Digital reports accompany each shipment, detailing test results and compliance.

Conclusion
Through meticulous design and rigorous testing, Anping CREMOTIVE Wire mesh products CO., LTD ensures special dense mesh separators consistently meet demanding technical specifications.