Stainless Steel Tabby Weave Mesh Supplier

Stainless Steel Tabby Weave Mesh

Precision and Performance in Filtration

Stainless Steel Tabby Weave Mesh, also known as plain Dutch weave, combines the simplicity of plain weaving with the refined characteristics of a flatter, denser weave. Anping Cremotive Wire Mesh Products Co., LTD specializes in tabby weave mesh that features finer weft wires interlaced alternately over and under the warp wires, producing a tighter filtration medium with enhanced particle retention and improved mechanical stability.

Distinctive Structure and Benefits

In tabby (Dutch) weave, the heavier warp wires provide the structural framework, while the lighter weft wires create a flat surface on one side and a crimped profile on the reverse. This dual-surface design offers:

• High Open Area: Despite its density, tabby weave maintains substantial permeability, allowing high flow rates under reduced pressure differentials.

• Surface Flatness: The smoother side minimizes fouling and eases cleaning cycles—critical in pharmaceutical, food, and beverage filtration.

• Enhanced Strength: Thicker warp wires ensure the mesh resists deformation under pressure or impact, extending service life in demanding environments.

Material Options and Specifications

Our tabby weave mesh is available in stainless steel grades 304, 316L, and high-performance alloys such as 321 and 904L for corrosive or high-temperature service. Standard technical parameters include:

• Warp Wire Diameter: 0.20 mm to 1.50 mm.

• Weft Wire Diameter: 0.05 mm to 0.50 mm.

• Mesh Count: 20 × 80 up to 325 × 1100 threads per inch, combining coarse structural wires with fine filtration wires.

• Open Area: Typically ranging from 10 % to 40 %, adjustable according to wire selection and weave ratio.

• Roll Dimensions: Widths up to 1.5 m, lengths up to 20 m; custom panels and modules available.

Primary Applications

1. Precision Filtration: In chemical processing and biotechnology, tabby weave mesh excels as final-stage filters, providing micron-level retention that safeguards downstream equipment and ensures product purity.

2. Oil & Gas: Used as demister pads in vapor recovery systems, the mesh coalesces liquid droplets while resisting sour gas corrosion.

3. Automotive & Aerospace: Serving as sintered media supports and flame arrestors, tabby weave withstands extreme temperatures and cyclic loading without compromising performance.

4. Water Treatment: As tertiary screens and membrane pre-filters, the mesh removes fine suspended solids, protecting reverse osmosis and ultrafiltration modules from fouling.

Custom Engineering and Fabrication

Anping Cremotive’s expertise extends beyond standard rolls, offering:

• Layered Assemblies: Bonding multiple mesh layers with different weave counts to create gradient filtration systems, optimizing dirt-holding capacity and flow uniformity.

• Spacer Grid Integration: Welding tabby weave onto support grids to prevent wire sagging in deep bed installations.

• Heat Treatment: Stabilizing mesh structures through annealing cycles that relieve internal stresses and preserve dimensional accuracy.

Quality Control and Compliance

Our tabby weave mesh undergoes stringent testing protocols: chemical composition is verified by spectroscopy; mechanical properties are confirmed via tensile and elongation tests; aperture size and uniformity are measured with optical profiling systems. All processes comply with ISO 9001:2015 quality management standards. For applications in the food, pharmaceutical, or beverage industries, certifications such as FDA compliance and 3-A sanitary standards are available upon request.

Technical Support and Lifecycle Services

Recognizing the critical role of filtration media in process efficiency, Anping Cremotive offers:

• Installation Guidance: On-site or remote consultation to ensure correct tensioning, sealing, and integration with existing filter housings.

• Maintenance Programs: Scheduled inspections and cleaning protocols to maximize mesh longevity and maintain throughput.

• Rapid Replacements: A well-stocked inventory of common tabby weave configurations for quick turnaround on emergency orders.

By combining the precision of fine weft weaving with robust stainless steel construction, our tabby weave mesh delivers consistent, reliable performance in the most exacting filtration and separation tasks. Trust Anping Cremotive Wire Mesh Products Co., LTD to supply tailored mesh solutions that meet your technical specifications and operational goals.