​Square Welded Wire Mesh Factory

Square Welded Wire Mesh Factory: Industrial Manufacturing

Production Infrastructure
Square welded wire mesh factories feature automated production lines with capacity for 50,000-100,000m² monthly output. The manufacturing process integrates resistance welding technology with computer-controlled precision, producing panels with consistent quality and dimensional accuracy.

Welding Technology

• Power Systems: 100-200 kVA transformers with thyristor control

• Electrode Design: Copper-chromium-zirconium alloy tips

• Control Systems: PLC-based weld timing (0.1-0.3 seconds)

• Quality Monitoring: Real-time resistance measurement

Material Handling

• Wire drawing: Multi-stage reduction to ±0.05mm tolerance

• Straightening: 10-roll straightening systems

• Cutting: Hydraulic shearing with ±0.5mm accuracy

• Surface preparation: Acid pickling and phosphating

Product Range

Surface Treatment Options

• Electro-Galvanizing: Zinc coating 5-15µm

• Hot-Dip Galvanizing: Zinc coating 70-85µm

• PVC Coating: 0.3-0.7mm thickness in various colors

• Powder Coating: Epoxy or polyester 60-80µm

Quality Assurance

• Weld strength: 80% of base material strength

• Coating adhesion: Cross-hatch test per ASTM D3359

• Dimensional tolerance: ±1% on opening size

• Flatness: ≤2mm deviation per meter length

Application Engineering

• Construction: Concrete reinforcement (ASTM A185)

• Security: Perimeter fencing (ASTM F668)

• Industrial: Machine guarding (OSHA 1910.212)

• Agricultural: Animal enclosures and cages

Certification Compliance

• Welding quality: ISO 3834-2

• Galvanizing standards: ISO 1461

• Material certification: EN 10204 3.1

• Safety standards: ANSI/ASSE Z359.1