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Manufacturing Process
Square hole perforated mesh production involves precision punching of metal sheets using CNC-controlled presses. The process utilizes hardened tool steel dies with punching speeds of 100-400 strokes/minute, producing clean burr-free holes with ±0.1mm positional accuracy.
Technical Capabilities
Sheet Size: 1,250mm × 2,500mm maximum
Material Thickness: 0.5mm to 6.0mm
Hole Size: 1.0mm to 50mm square openings
Open Area: 20% to 70% depending on pattern
Punching Technology
Tooling: D2 tool steel with TiN coating
Press Capacity: 50-200 ton hydraulic presses
Feed System: Servo-controlled with ±0.05mm accuracy
Scrap Removal: Automated conveyor systems
Material Options
Stainless Steel: 304, 316, 410, 430
Carbon Steel: Low carbon, high strength low alloy
Aluminum: 1000, 3000, 5000 series
Copper Alloys: Brass, bronze, copper
Quality Control
Dimensional Verification: CMM measurement ±0.05mm
Burr Height: ≤10% of material thickness (ISO 13715)
Flatness: ≤0.5mm per 100mm length
Surface Finish: 2B, BA, or customized finishes
Application-Specific Designs
Architectural: Sun screens and rain screens
Industrial: Screening and sizing of materials
Acoustic: Sound absorption panels
Decorative: Interior design elements
Finishing Services
Deburring: Mechanical or vibratory finishing
Heat Treatment: Stress relief annealing
Surface Coating: Powder coating, anodizing, plating
Fabrication: Bending, welding, assembly
Packaging and Shipping
Protective interleaving: PE foam or paper separators
Wooden crating: ISPM 15 compliant for export
Weight capacity: 2,000kg per pallet
Documentation: Material certificates, test reports