Views: 1 Author: Site Editor Publish Time: 2025-08-05 Origin: Site
Manufacturing Ecosystem
Spanning 18,000m² in Anping County, our integrated production facility combines traditional weaving expertise with Industry 4.0 technologies. The manufacturing journey begins with raw wire inspection per EN 10204 3.1 certification, proceeding through 12 value-added stages:
Stage-by-Stage Process Control
Wire Drawing: 20-stage wet drawing to achieve diameters from 0.02mm-2.5mm (tolerance: ±0.001mm)
Annealing: Continuous hydrogen atmosphere furnaces (1150°C) for stress relief and ductility recovery
Surface Preparation: Electrolytic pickling for scale removal; surface roughness profiling
Weaving: Computerized Dutch looms with real-time tension monitoring (accuracy: ±0.5N)
Heat Treatment: Bright annealing under vacuum for critical applications
Finishing: Precision slitting, flattening, and edge conditioning
Metrology: Automated optical inspection (AOI) for pore uniformity; 100% bubble point testing for micron-rated meshes
Quality Infrastructure
Material Testing Lab: Spectrometry (PMI), salt spray testing (ASTM B117), tensile strength verification
Cleanroom Packaging: Class 100,000 environment for medical/food-grade meshes
Traceability: Laser-etched QR codes with full process history (alloy batch, heat treatment cycle, inspection records)
Sustainable Manufacturing Initiatives
Water Conservation: Closed-loop filtration reduces consumption to 0.5m³/ton of mesh
Energy Recovery: Regenerative thermal oxidizers capture 95% of process heat
Waste Valorization: Wire scrap recycled into lower-grade industrial products
Carbon Footprint: 30% reduction since 2020 via solar-assisted power generation
Capacity & Certifications
Annual Output: 750,000m² of Dutch weaves
Compliance: ISO 9001:2015, ISO 14001, PED 2014/68/EU, ASME Section VIII Division 1
Research Partnerships: Collaborative projects with Hebei University of Technology on nano-enhanced weaves