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Overview of Square Crimped Wire Mesh
Square crimped wire mesh is characterized by its pre-crimped wires, which are woven to form rigid and stable square openings. This mesh type is known for its durability, resistance to abrasion, and ability to withstand heavy loads. It is commonly used in screening, filtering, and industrial applications.
Manufacturing Process
Wire Crimping: Wires are passed through crimping molds to create waves or corrugations before weaving. This process enhances the mesh's stability and prevents wire displacement.
Weaving: Crimped wires are woven using plain weave or intercrimp techniques on industrial looms. The weaving process ensures precise opening sizes and consistent mesh quality.
Heat Treatment: The mesh may undergo annealing to relieve stress and improve flexibility.
Surface Treatment: Options include galvanization, PVC coating, or painting for corrosion resistance.
Technical Specifications
| Parameter | Range | Standards |
|---|---|---|
| Mesh Size | 2 mesh to 22 mesh per inch | ISO 9044:2016 |
| Wire Diameter | 0.4 mm to 6.0 mm | ASTM A640/A640M |
| Opening Size | 1 mm to 30 mm | ISO 24076:2022 |
| Width | 1 m to 2 m | Customizable |
| Length | 2 m to 30 m | Customizable |
Applications
Mining and Quarrying: Used for screening and sorting aggregates, ores, and minerals.
Construction: Employed as reinforcement in concrete and as safety barriers.
Agriculture: Utilized for grain drying, animal fencing, and crop protection.
Industrial Processing: Applied in filtration, sorting machinery, and barbecue grill mesh.
Quality Control
Factories adhere to stringent quality checks, including:
Mesh uniformity tests to ensure consistent opening sizes.
Abrasion resistance testing (ASTM D4060) for durability verification.
Load-bearing tests to validate structural integrity.
Customization Options
Square crimped wire mesh can be tailored to specific needs:
Various crimp styles (e.g., flat-top, intercrimp) for different surface profiles.
Material choices, including stainless steel, galvanized steel, or copper.
Edge treatments such as reinforced hooks or bent edges for easy installation.
Global Market Trends
The market for square crimped wire mesh is expanding due to:
Increased infrastructure development.
Growth in mining and agricultural activities.
Demand for high-strength screening solutions.
Anping CREMOTIVE's Expertise
Anping CREMOTIVE offers:
Advanced crimping and weaving technology.
Customizable mesh configurations for diverse industries.
Compliance with ASTM and ISO standards.
Efficient logistics for global distribution.