​Square Mesh Wire Cloth Factory

Square Mesh Wire Cloth Factory: Precision Weaving

Weaving Technology
Square mesh wire cloth factories employ computer-controlled looms capable of producing meshes with 2-400 mesh count and wire diameters from 0.02mm to 2.5mm. The weaving process maintains ±2% aperture tolerance through constant tension control and real-time monitoring systems.

Loom Types

• Rapier Looms: 120-200 picks/minute for standard meshes

• Needle Looms: 200-300 picks/minute for fine meshes

• Double Rapier Looms: For complex weave patterns

• Jacquard Looms: For custom design incorporation

Quality Control Parameters

• Aperture Uniformity: ±2% across web width

• Wire Diameter: ±0.001mm from specification

• Tensile Strength: 350-950 MPa depending on material

• Surface Finish: Bright annealed or electropolished

Testing Equipment

• Optical comparators: 50x magnification for aperture measurement

• Tensile testers: 10kN capacity with elongation tracking

• Salt spray chambers: 1,000+ hour testing capability

• Surface profilometers: Ra measurements to 0.1µm

Specialized Weaves

• Plain Weave: Basic over-under pattern for general use

• Twill Weave: 2-over-2-under for heavier wires

• Dutch Weave: Combination of thick warp and thin weft

• Reverse Dutch Weave: Thin warp and thick weft

• Five-Harness Weave: For filter meshes with high strength

Industry Applications

• Pharmaceutical: 316L meshes for processing equipment

• Food Processing: 304 meshes with electropolished finish

• Aerospace: High-temperature alloys for turbine filters

• Automotive: Oil and fuel filtration systems

Certification Support

• Material certificates: EN 10204 3.1/3.2

• Traceability: Heat number and batch tracking

• Compliance: FDA, USP Class VI, EU 10/2011

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