Square Crimped Wire Mesh Factories

 Square Crimped Wire Mesh Factories

Square crimped wire mesh combines the advantages of woven mesh with enhanced rigidity. Anping CREMOTIVE Wire Mesh Products CO., LTD’s square crimped wire mesh factories apply bead‑crimping technology at each crossover before weaving, producing panels that resist wire slippage and maintain precise apertures under heavy loads.

Bead‑Crimping & Weaving Process

1. Crimping: Wires pass through precision crimping stations that flatten and indent the wire at pre‑defined intervals, creating consistent crimps every few millimeters.

2. Weaving: Crimped wires feed into weaving looms that interlace warp and weft wires in a one-over, one-under pattern. This locked intersection design delivers unparalleled aperture stability.

3. Inspection: Inline optical sensors monitor crimp height and spacing, flagging any deviations for immediate correction.

Product Range & Materials

• Wire Diameters: 0.3 mm to 3.0 mm.

• Opening Sizes: 5 mm × 5 mm up to 50 mm × 50 mm.

• Alloys: 304 and 316L stainless steel for chemical and marine resistance; low‑carbon steel for general applications.

Advantages of Crimped Mesh

• Aperture Integrity: Crimps lock wires in place, preventing migration when subjected to vibration or pulsating flow.

• Enhanced Open Area: Compared to plain weave of the same gauge, crimped mesh often yields higher open‑area ratios.

• Durability in Harsh Conditions: Ideal for slurry screening, rock‑dust collectors, and heavy equipment guards.

Applications

• Mining and quarry dewatering screens.

• Industrial HVAC dust‑collection panels.

• Architectural feature walls requiring rigidity and open views.

• Protective guards on construction machinery and conveyors.

Finishing & Quality Control
Post‑weave processes include annealing, pickling, and passivation for stainless grades. Each batch is tested for:

• Aperture uniformity via image analysis.

• Wire‑to‑wire crimp retention under shear tests.

• Corrosion resistance using salt‑spray chambers for galvanized or stainless versions.

Anping CREMOTIVE’s square crimped mesh factories combine automated crimping, high‑capacity weaving, and stringent QC to supply robust mesh panels that withstand demanding industrial environments.