​Square Metal Mesh Factories

Square Metal Mesh Factories: Production Infrastructure

Facility Overview
Modern square metal mesh factories integrate automated production lines across 10,000-20,000m² facilities, typically located in industrial zones with access to raw material suppliers and transportation hubs. Anping CREMOTIVE's manufacturing complex in Hebei Province encompasses 18,000m² with dedicated zones for wire drawing, weaving, finishing, and quality control.

Production Workflow

1. Wire Preparation:

• Acid pickling (HCl 18%) for scale removal

• Phosphating (2-3µm layer) for drawing lubrication

• Multi-stage drawing to achieve ±0.01mm diameter tolerance

2. Weaving Operations:

• High-speed looms (120-200 picks/minute)

• Tension control systems (±0.5N precision)

• Real-time defect detection (0.1mm resolution)

3. Heat Treatment:

• Bright annealing at 1,100°C in hydrogen atmosphere

• Cooling rate control (30°C/s) for grain structure optimization

4. Surface Finishing:

• Electroplating (zinc, nickel, tin)

• PVC coating (0.3-0.7mm thickness)

• Powder coating (epoxy, polyester, fluoropolymer)

Capacity Metrics

• Monthly output: 50,000m² of woven mesh

• Wire consumption: 200 tons/month

• Energy consumption: 1.2 kWh/m² woven mesh

• Water recycling: 95% closed-loop systems

Environmental Management

• Wastewater treatment: Zn²+ < 0.5mg/L (GB 8978)

• VOC capture: 98% efficiency through RTO systems

• Scrap metal recycling: 99% material recovery rate

• Solar power integration: 30% of total energy requirement

Certification Portfolio

• Quality: ISO 9001:2015

• Environmental: ISO 14001:2015

• Safety: ISO 45001:2018

• Product: CE marking, UKCA marking, GOST-R

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